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Siffofin Filament ɗin Polypropylene da aka Ƙarfafa da Fiber ɗin Gilashi da aka Sake Yin Amfani da su daga Kayan Kamun Kifi

Bincike kan sake yin amfani da polypropylene daga tarun kamun kifi/igiya, ƙarfafa shi da fiber ɗin gilashi don filament ɗin buga 3D don yaƙar gurɓataccen robobi na teku.
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1. Gabatarwa

Gurɓataccen robobi, musamman daga kayan kamun kifi da aka ɓace waɗanda suka ƙunshi babban yawan ethylene mai nauyi (HDPE) da polypropylene (PP), suna wakiltar ƙalubale mai mahimmanci na muhalli. Wannan binciken yana binciken yuwuwar sake yin amfani da PP daga tarun kamun kifi da igiyoyi, ƙarfafa shi da fiber ɗin gilashi (GF), da sarrafa shi zuwa filament ɗin buga 3D a matsayin dabarar rage sharar robobi na teku. Binciken ya kwatanta sabon polypropylene da aka ƙarfafa da fiber ɗin gilashi (vPP-GF) da wani abu da aka haɗa daga sake yin amfani da PP da sabbin fiber ɗin gilashi (rPP-GF).

Muhimman Ƙididdiga

75-86% na robobi a cikin Gurbin Datti na Tekun Pacific ta Arewa sun samo asali ne daga kayan kamun kifi da aka ɓace [3].

2. Kayan Aiki da Hanyoyi

Binciken ya yi amfani da kwatancen bincike tsakanin nau'ikan kayan biyu.

2.1. Kayan Aiki

  • vPP-GF: Sabon polypropylene da aka ƙarfafa da fiber ɗin gilashi.
  • rPP-GF: Abu da aka haɗa daga sake yin amfani da polypropylene (wanda aka samo daga tarun kamun kifi/igiyoyi) da sabbin fiber ɗin gilashi.

2.2. Hanyoyin Gwaji

  • Differential Scanning Calorimetry (DSC): Don bincika wurin narkewa ($T_m$), wurin ƙanƙara ($T_c$), da ƙanƙancin ƙanƙara.
  • Gwajin Tsawaitawa (Tensile Testing): Don auna ƙarfin tsawaitawa na ƙarshe (UTS) da matsi a lokacin karyewa ($\epsilon$).
  • Gwajin Tasiri na Charpy (Charpy Impact Test): Don kimanta juriya ga tasiri da ƙarfi.

3. Sakamako da Tattaunawa

3.1. Siffofin Zafi

Binciken DSC ya nuna cewa abin da aka sake yin amfani da shi (rPP-GF) ya nuna mafi girman wurin narkewa ($T_m$) da wurin ƙanƙara ($T_c$) idan aka kwatanta da sabon abu (vPP-GF). Wannan yana nuna cewa rPP-GF yana da yuwuwar samun mafi girman matakin ƙanƙancin ƙanƙara, wanda zai iya rinjayar ƙarfin injiniya da kwanciyar hankali na zafi.

3.2. Siffofin Injiniya

Sakamakon gwajin tsawaitawa ya nuna bayanin aikin da ya dace:

  • rPP-GF: Ya nuna mafi girman ƙarfin tsawaitawa na ƙarshe (UTS), ma'ana zai iya jurewa mafi girman matsi kafin ya gaza.
  • vPP-GF: Ya nuna mafi girman matsi a lokacin karyewa, yana nuna mafi girman ductility ko ikon lalacewa kafin karyewa.

Wannan musayar tsakanin ƙarfi da ductility ya zama ruwan dare a cikin abubuwan da aka haɗa kuma yana ba da labarin yuwuwar dacewa ta musamman ga aikace-aikace.

3.3. Binciken Gurbataccen Abun Ciki

Wani muhimmin binciken shine yuwuwar kasancewar gurɓataccen HDPE da ba a bayyana ba a cikin abin da aka haɗa na rPP-GF. Wannan gurɓataccen abun ciki ya sanya fassarar sakamakon gwajin tasiri na Charpy ya zama mai sarƙaƙiya sosai, yana sa yanke shawara game da ƙarfin tasiri ya zama mai wahala. Wannan yana nuna babban ƙalubale a cikin hanyoyin sake yin amfani da su: rashin daidaiton tsaftar abincin da ake amfani da shi.

4. Muhimman Fahimta

  • Daidaiton Aiki: rPP-GF sau da yawa ya yi daidai ko ya wuce aikin vPP-GF a cikin muhimman wurare (kwanciyar hankali na zafi, ƙarfin tsawaitawa), yana tabbatar da ainihin ra'ayin sake yin amfani da su.
  • Musayar Kayan Aiki: Abin da aka haɗa na rPP-GF ya fi son ƙarfi, yayin da vPP-GF ya fi son ductility.
  • Ƙalubalen Sashin Wadata: Gano gurɓataccen HDPE yana jaddada buƙatar ƙwararru don ingantaccen zaɓi da tsarkakewa a cikin sake yin amfani da kayan kamun kifi bayan amfani.
  • Yuwuwar Tattalin Arzikin Da'ira: Binciken yana ba da ƙaƙƙarfan shaida don yuwuwar fasaha na ƙirƙirar filament ɗin buga 3D mai daraja daga sharar robobi na teku.

5. Cikakkun Bayanai na Fasaha & Bincike

5.1. Bincike na Asali: Mataki Mai Ma'ana a cikin Yaƙi Mai Sarƙaƙiya

Wannan binciken na Russell lamari ne mai ƙarfi, mai dogaro da bayanai a cikin ka'idojin tattalin arzikin da'ira da aka yi amfani da su, amma dole ne a duba shi ta hanyar hangen nesa mai ma'ana. Babban binciken - cewa za a iya sake yin amfani da PP na kayan kamun kifi zuwa wani abu (rPP-GF) tare da siffofin injiniya masu kama da, kuma a wasu lokuta sun fi, takwarorinsu na asali - yana da mahimmanci. Yana ƙalubalantar zato kai tsaye cewa abubuwan da aka sake yin amfani da su ba su da ƙarfi a asalinsu. Mafi girman ƙanƙancin ƙanƙara da ƙarfin tsawaitawa na rPP-GF yana nuna cewa tsarin sake yin amfani da su ko kasancewar gurɓataccen abun ciki (kamar HDPE) na iya haifar da canje-canje masu kyau na siffar, wani abu da aka lura a cikin wasu binciken sake yin amfani da polymer inda yanke sarkar zai iya haifar da sake ƙanƙara.

Duk da haka, hazakar binciken ta ta'allaka ne a cikin fallasa ainihin aibinsa: "akwatin baƙar fata" na abincin da ake amfani da shi. Gurɓataccen HDPE da ba a bayyana ba shi ne giwa a cikin daki. Yana sa bayanan tasirin Charpy kusan ba su da amfani kuma yana zama tunatarwa mai ƙarfi cewa hanyoyin magance fasaha suna da kyau kamar yadda sassan wadatar suke ciyar da su. Kamar yadda aka haskaka a cikin rahotannin Ellen MacArthur Foundation akan da'ira, gano abun da ke ciki da tsaftar abu ba za a iya yin shawarwari ba don aikace-aikace masu daraja. Wannan binciken yana tabbatar da ra'ayin a cikin dakin gwaje-gwaje amma a lokaci guda yana gano babban shingen ma'auni: rashin daidaiton abun da ke cikin magudanar ruwa.

Idan aka kwatanta wannan da ci gaba a wasu fagage, kamar amfani da Cibiyoyin Adawa na Halitta (GANs) a cikin kimiyyar kayan aiki (misali, hasashen siffofin polymer daga tsari, kamar yadda aka bincika a cikin ayyuka kamar "Materials Informatics with Deep Learning"), tsalle na gaba a nan ba kawai a cikin tsarin haɗin gwiwa ba ne amma a cikin zaɓi mai hankali. Gudunmawar fasaha tana da ƙarfi amma tana ƙaruwa; ainihin fahimta shine siginar kasuwa. Yana nuna wa masu kera filament da ofisoshin sabis na buga 3D cewa buƙatar abubuwan daɗaɗɗa yana wanzu, kuma aikin yana da yuwuwar, muddin an iya warware wasan motsa jiki na sarrafa sharar gida. Binciken ba kawai ya gabatar da sabon abu ba; yana zayyana muhimmin hanya ga masana'antu: saka hannun jari a cikin AI na zaɓi (kamar tsarin da AMP Robotics ke amfani da su) da gano spectroscopic don rufe madauki da aminci.

5.2. Tsarin Fasaha & Lamarin Bincike

Tsarin Bincike: Matrix na Musayar Aikin Kayan Aiki

Don kimanta kayan aiki kamar vPP-GF da rPP-GD don takamaiman aikace-aikace, zamu iya amfani da matrix na yanke shawara dangane da mahimman kofofin kadarori. Wannan tsarin bincike ne wanda ba na lamba ba.

Misalin Lamari: Zaɓar Filament don Bracket na Aiki

  1. Ayyana Bukatun Aikace-aikace:
    • Bukata ta Farko: Babban ƙarfi da ƙarfin ɗaukar kaya (Ƙarfin Tsawaitawa > X MPa).
    • Bukata ta Biyu: Matsakaicin juriya ga kaya kwatsam (Ƙarfin Tasiri).
    • Bukata ta Uku: Kwanciyar hankali na girma yayin bugawa (mai alaƙa da siffofin zafi).
  2. Zana Taswirar Siffofin Kayan Aiki:
    • rPP-GF: Babban Ƙarfin Tsawaitawa, Ƙarfin Tasiri mara tabbas, Babban $T_m$/$T_c$.
    • vPP-GF: Ƙaramin Ƙarfin Tsawaitawa, Mafi girman Ductility, Ƙananan $T_m$/$T_c$.
  3. Aiwatar da Hankalin Yanke Shawara:
    • Idan ainihin buƙata (babban ƙarfi) ita ce mafi mahimmanci kuma tasiri ƙaramin damuwa ne, rPP-GF shine zaɓin da aka fi so duk da rashin tabbas na bayanai, saboda ya cika mahimmin kofa.
    • Idan ɓangaren yana buƙatar lalacewa mai mahimmanci ba tare da karyewa ba, vPP-GF ya fi kyau.
    • Mafi girman kwanciyar hankali na zafi na rPP-GF na iya fifita shi don sassan da ke buƙatar juriya ga zafi.

Wannan tsarin yana nuna cewa "mafi kyau" ya dogara ne akan aikace-aikace. Bayanan binciken suna ba da damar irin wannan zaɓi mai zurfi, suna motsawa fiye da muhawarar "sake yin amfani da su da sabo" mai sauƙi.

6. Aikace-aikace na Gaba & Jagorori

  • Fasahohin Zaɓi na Ci Gaba: Haɗa AI, mutum-mutumi, da hoton hyperspectral (kamar yadda ake amfani da su a cikin kayan sake yin amfani da su na zamani) don tabbatar da tsaftataccen magudanar PP daga kayan kamun kifi da aka tattara.
  • Abubuwan Haɗin gwiwa na Hybrid: Bincika haɗin gwiwar da aka yi niyya na sake yin amfani da PP tare da wasu polymers ko fiber na halitta don ƙirƙirar kayan aiki tare da siffofin da aka keɓance don takamaiman masana'antu (misali, sassan cikin mota, kayan aikin ruwa).
  • Daidaituwa da Takaddun Shaida: Haɓaka ƙa'idodin masana'antu don filament ɗin robobi na teku da aka sake yin amfani da su, tabbatar da siffofin injiniya da abun da ke ciki don gina amana tare da injiniyoyi da masu zane.
  • Ƙirƙirar Ƙari na Babban Sikelin: Yin amfani da rPP-GF a cikin babban sikelin buga 3D don gini, ababen more rayuwa na ruwa, ko ginin jirgin ruwa, inda juriyar lalata na kayan yana da matuƙar daraja.
  • Kima na Tsawon Rayuwa (LCA): Gudanar da cikakkun LCAs don ƙididdige ainihin fa'idar muhalli na wannan hanyar sake yin amfani da su idan aka kwatanta da ƙonewa, zubar da ƙasa, ko samarwa na asali.

7. Nassoshi

  1. Derraik, J.G.B. (2002). Gurɓataccen yanayin ruwa ta hanyar tarkacen robobi: bita. Marine Pollution Bulletin.
  2. Geyer, R., Jambeck, J.R., & Law, K.L. (2017). Samarwa, amfani, da makomar duk robobin da aka taɓa yi. Science Advances.
  3. Lebreton, L., et al. (2018). Shaida cewa Babban Gurbin Datti na Pacific yana tara robobi cikin sauri. Scientific Reports.
  4. [Nassoshi akan cike da aka yi wahayi daga origami].
  5. Rahoton Wohlers (2021). Wohlers Associates.
  6. "Kasuwar Buga 3D" (2021). MarketsandMarkets.
  7. Ellen MacArthur Foundation. (2017). Sabon Tattalin Arzikin Robobi: Sake tunanin makomar robobi.
  8. Karger-Kocsis, J. (1999). Polypropylene: Tsari, gaurayawan abubuwa da abubuwan da aka haɗa. Springer.
  9. Carneiro, O.S., Silva, A.F., & Gomes, R. (2015). Tsarin da aka haɗa tare da polypropylene. Materials & Design.
  10. Ning, F., Cong, W., Qiu, J., Wei, J., & Wang, S. (2015). Ƙirƙirar ƙari na fiber ɗin carbon da aka ƙarfafa abubuwan haɗin gwiwa na thermoplastic ta amfani da tsarin da aka haɗa. Composites Part B: Engineering.
  11. Rothon, R. (2003). Abubuwan Haɗin Polymer Cike da Ƙwayoyin. Smithers Rapra.